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Browsing > By author > Georgantzinos Stylianos

Friction behaviour of meso-scaled textured metallic surfaces using numerical and experimental methods
Nikolaos Rogkas  1, 2, 3, 4@  , Georgios Papamichail  1@  , Sotirios Vlogiannitis  5@  , Dimitrios Rakopoulos  3@  , Pavlos Zalimidis  4@  , Stylianos Georgantzinos  2@  , Vasilios Spitas  1@  
1 : Laboratory of Machine Design and Dynamics, School of Mechanical Engineering, National Technical University of Athens, 9 Iroon Polytechniou, Athens, GR-15780 Zografou, Greece
2 : Laboratory for Advanced Materials, Structures and Digitalization, Department of Aerospace Science and Technology, National and Kapodistrian University of Athens, 34400 Psachna, Greece
3 : Chemical Process & Energy Resource Institute, Centre for Research & Technology Hellas, 52 Egialias Str., Maroussi, GR-15125 Athens, Greece
4 : Machine Design Laboratory, Department of Mechanical Engineering Educators, School of Pedagogical and Technological Education, Iraklio Attikis, 14121 Athens, Greece
5 : ANiMA TECHNICAL COMMERCIAL SA, Marathonos Avenue 27, Pallini - 153 51, Greece

Meso-scale surface texturing, incorporating features such as grooves, pillars, or bumps, has traditionally been studied to enhance the performance of tribosystems, primarily by improving lubrication characteristics [1]. Recently, surface texturing has demonstrated the potential to control the friction coefficient between flat and textured surfaces, laying the groundwork for the development of frictional meta-interfaces [2]. To further investigate the capability of controlling frictional behavior within tribopairs, this study explores a range of meso-scale textures, including bio-inspired designs that mimic surface structures of geckos and desert scorpions [3], alongside conventional geometries such as bumps, sinusoidal patterns, and rectangular textures. The frictional properties of these textures are evaluated through a dry sliding contact model between two metallic surfaces, a rigid cylindrical indenter and an elastic textured surface, using a 2D finite element analysis (FEA) model developed in COMSOL Multiphysics. This metal-to-metal contact analysis focuses on frictional forces, stress distributions, and contact areas. The simulation results are compared to assess the influence of each texture on frictional behavior, contact stresses, and the overall contact surface. Furthermore, prototypes of the textured surfaces are fabricated using the Selective Laser Melting (SLM) method, aiming also to explore the capability of this manufacturing process to accurately fabricate meso-scaled textures. These prototypes are then tested experimentally with a pin-on-disk tribometer in dry and lubricated conditions in order to verify the simulation results and to provide a comprehensive understanding of the frictional performance of the textures.

[1] Rogkas N, Vasilopoulos L, Spitas V. A hybrid transient/quasi-static model for wet clutch engagement. Int J Mech Sci 2023:108507. https://doi.org/10.1016/j.ijmecsci.2023.108507.

[2] Aymard A, Delplanque E, Dalmas D, Scheibert J. Designing metainterfaces with specified friction laws. Science 2024;383:200–4. https://doi.org/10.1126/science.adk4234.

[3] Rogkas N, Adamopoulos G, Skondras D, Spitas V. Design And 3D CFD Analysis of bio-inspired Grooves & Pillars micro-Structures for Enhanced Drag Reduction of Thin Films. 49th Leeds Lyon Symposium on Tribology, Lyon, 2024. 


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